Model 470/PLC Combined lever arch and ring binder production system
High performance double riveting machine with frequency-controlled braking motor drive
- Automatic cover feed from the stack magazine - optionally with integrated suction device
- Autonomous transport of the covers via pawl feeder
- Rivet feed via electromagnetic large capacity sorting unit
- For working with hollow rivets with a 4 mm shaft diameter
- Length up to 19 mm, head diameter 6 - 8 mm or 8 - 10 mm
- Automatic separation and feeding of the mechanisms via pawl feeder, pneumatic-mechanical - extremely reliable even at maximum speed
- Sensor monitoring of all fill levels (feeds, rivets, mechanisms, covers)
- Adjustment of the rivet pitch with servo motor - offset adjustable from 82 - 300 mm
| Material thickness: | 1.0 - 3.5 mm |
|---|---|
| Format range | Cover height min. 120 mm, max. 400 mm |
| Cover width min. 320, max. 680 mm, with mechanism on lower cover max. 800 mm | |
| Changeover time: | With changeover of all adjustable parameters approx. 30 - 45 min. |
| With changeover of an individual adjustable parameter correspondingly less | |
| Capacity: (depending on material) | with ring binder mechanisms max. 60 cycles/min. |
| with lever arch mechanisms max. 50 cycles/min. |
Optional
- PLC format adjustment - economical, even with batch sizes below 500
- Automatic format and mechanism adjustment
- Program memory for max. 150 lever arch/ring binder variants - quick and simple programming directly on screen
- Positioning/changeover at the push of a button
- Changeover time: Approx. 3 Min.
Modules from the "470 modular series"
- Pre-loader belt for the lever arch file covers
- Suction feeder - for sensitive surfaces
- Creasing station - creasing carried out in 2 separate adjustable stations
- Crease offset: 0 - 90 mm
- Crease widths: 3 - 12 mm (depending on material thickness)
- Material thickness: 1 - 3.5 mm
- Punching and eyeleting station for grip hole eyelets
- Separate punching and eyeleting tools punch the holes and set the eyelets
- Feeding of grip hole eyelets via electromagnetic sorting device
- Punching and eyeleting station for arch eyelets
- Separate punching and eyeleting tools punch the 2 long holes and set the eyelets
- Feeding of arch eyelets via 2 electromagnetic sorting devices
- Labelling station
- Pneumatic ring binder and lever arch file turning device for manual placement of hold-down clamp, ledger etc.
- Turning station - turning star with 5 placement stations
- Opener station for lever arch mechanisms
- Feeder station for cover sheets
- Feeding of the cover sheets via automatic feeder
- Feeder station for hold-down clamps
- Hold-down clamp feed via electromagnetic sorting unit
- Feeder station for protective cardboard
- Feeding of protective cardboard from the roll, with cutting device
- Mechanism closing station
- Folding station with conveyor belt for finished ring binders and lever arch files - for simple removal and packing
- Modem for remote interrogation